35CrMo钢表面铁基激光熔覆层的组织和耐磨性能

采用CO2激光熔覆装置将LC3530铁基粉熔覆在35CrMo钢基体表面,研究了熔覆层的显微组织、硬度和耐磨性能,并与基体的进行对比。结果表明:基体组织为回火索氏体,晶粒尺寸在20μm左右,而熔覆层的组织为均匀细小的等轴晶,晶粒尺寸大多在8μm;基体的平均硬度为254.1HV,而熔覆层的平均硬度为640.5HV,且硬度分布更加均匀;在相同试验条件下,熔覆层试样的磨损量仅为基体试样的1/7,磨损系数是基体试样的1/5,且磨损后熔覆层试样的表面粗糙度较磨损前的大幅下降,表明激光熔覆后35CrMo钢的耐磨性能得到显著提高;基体试样的磨损机制为犁削磨损,而熔覆层试样的磨损机制为微观切削,其优异的耐磨性能与含有铁、铬、钼和碳等元素的高硬度合金碳化物的形成有关。     

API X52管线钢与Corus RQT 701超高强钢的焊接工艺

针对超高强钢在机械行业的广泛使用,焊接接头易出现淬硬脆化、裂纹等缺陷的情况,采用焊条电弧焊(SMAW)和药芯气体保护焊(FCAW-GS)组合的焊接方法,对API X52管线钢与Corus RQT 701超高强钢的焊接进行了工艺试验,并进行常规力学性能试验。结果表明,通过合理匹配焊接工艺参数,严格控制低热输入量及层间温度,实现了小熔合比的异种钢焊接,且焊接接头具有良好的力学性能,达到了标准和规格书的要求;异种高强钢焊接,采用SMAW打底焊接和FCAWGS填充并盖面的方法,焊接效率较单纯采用焊条电弧焊工艺提高2倍以上。     

三维激光扫描技术在矿山主溜井测量中的应用

溜井测量具有一定的隐蔽性和不确定性,测量时有相当的危险性,如何对溜井的空间形态特征和冒落状况等进行量化评判,是所有矿山面临的难题。本文介绍了三维激光扫描技术的作业流程,给出了点云数据处理的过程和方法,并以安徽开发矿业有限公司3#主溜井测量为例进行数据采集和处理分析,建立了主溜井的三维立体模型,计算得到了主溜井需要修复的体积,为溜井的安全治理和维修设计提供了可靠的数据依据。实践结果表明了三维激光扫描技术在溜井测量中应用的可行性和优越性。     

Focusing characteristics of the relativistic electron beam transmitting in ion channel

Based on the beam–plasma system model established in this paper, the trajectory of the electron beam in the ion channel is studied quantitatively through the envelope equation. Under different initial system parameters, the focusing transmission conditions of the beam in the ion channel are discussed. Then, a series of particle-in-cell simulations are performed, which generally versifies the theoretical results and shows some further details of the focusing behavior of the beam. It is found that the deceleration of some electrons around the focusing point or the beam–plasma interaction at the ion channel boundary will result in the generation of the residual electrons,which forms the electron return current that leads to the new instabilities influencing the focusing characteristics of the beam.     

A Polyallylamine Anchored Amine‐Rich Laser‐Ablated Graphene Platform for Facile and Highly Selective Electrochemical IgG Biomarker Detection

Current immunosensors have an insufficient number of binding sites for the recognition of biomolecules, which leads to false positive or negative results. In this research, a facile, cost‐effective, disposable, and highly selective electrochemical immunosensing platform is developed based on cationic polyelectrolyte polyallylamine (PAAMI) anchored laser‐ablated graphene (LAG). Here, for the first time, PAAMI is introduced to stabilize LAG flakes, while retaining the intrinsic thermal and electronic properties of the substrate by noncovalent π–π interaction and electrostatic physical absorption. The sensing platform offers a suitable number of anchoring sites for the immobilized antibodies by providing ? NH₂ functional groups. The proper grafting of PAAMI is confirmed through X‐ray photoelectron spectroscopy and Raman spectroscopy. The immunosensing platform is applied to detect immunoglobulin (IgG) biomarkers as a proof of concept. Under optimized conditions, the sensing platform exhibits a linear range of 0.012–15 and 15–352 ng mL^?1 with a limit of detection of 6 pg mL^?1 for IgG detection with high selectivity. Based on the analysis, the developed immunosensing platform can be used for point‐of‐care detection of IgG in clinical diagnostic centers. Furthermore, the developed strategy is well suited for the detection of other cancer biomarkers after immobilizing the relevant antibodies.     

一种液压摩擦焊机电液系统研究与试验

针对海上石油平台、海底输送管线维修的需要,提供了一种液压摩擦焊机液压和电器系统设计思路,通过参数计算、电液控制系统设计,研发了一种液压摩擦焊机,通过对DH38钢摩擦叠焊单元成型工艺试验,发现焊接接头拉伸强度达到了母材强度的76%以上,验证了液压摩擦焊机的可靠性能,通过该研究的应用,可对海上石油平台、海底输送管线的维修起到积极作用。     

Fabrication of highly sensitive MnO2/F-MWCNT/Ta hybrid nanocomposite sensor with different MnO2 overlayer thickness for H2O2 detection

In this work, we report the development of MnO₂/F-MWCNT/Ta hybrid nanocomposite sensor with different MnO₂ overlayer thickness for the detection of H₂O₂ in real samples. A novel two-step process using e-beam evaporation and spray pyrolysis deposition was adopted for the synthesis of hybrid MnO₂/F-MWCNT/Ta electrodes. SE morphology revealed smaller-sized, compact grains of MnO₂ infiltrated on the outermost walls of MWCNTs. Raman analysis confirmed the existence of carbon nanotubes with abundant structural defects of MnO₂ in the composite. The cyclic voltammetry results displayed a high peak current and narrowed over potential towards the reduction of H₂O₂. The sensor displayed a fast response (<5?s), wide linear range (2–1510?μM) and a low limit of detection (0.04?μM) with significant anti-interfering properties, promising for the development of highly sensitive and reproducible biosensors. The three dimensional nanocomposite sensor also exhibited good recovery (> 98%), thus providing a favourable tool for analysis of H₂O₂ in milk samples.     

H13钢等离子堆焊Ni60A/Cr3C2覆层的磨损及热疲劳性能

采用等离子堆焊技术在H13钢基体表面上制备了Ni60A/Cr₃C₂堆焊覆层,研究了覆层的磨损行为和热疲劳性能。在600 ℃下销盘试验的结果表明,镍基碳化铬复合覆层的耐磨性是Ni60A堆焊覆层的2.8倍和基材H13钢的11.6倍。镍基覆层可以显著降低H13钢的摩擦因数,加入碳化铬则会削弱覆层的摩擦性能。随着磨损的进行,主要磨损机理从氧化磨损演变为磨粒磨损和粘着磨损。在800 ℃到室温下的热疲劳测试结果表明,镍基碳化铬复合覆层在48个热循环后疲劳裂纹达到200 μm,早于镍基覆层的62次。这说明高温氧化促进热疲劳裂纹的产生。碳化铬增强相从镍基上剥离,导致镍基复合覆层热疲劳性能下降。     

12CrNi3钢外锁止套局部表面激光淬火工艺

利用半导体激光宽带对12CrNi3外锁止套局部进行表面淬火处理,并对处理后的零件进行外观检验、显微组织观察、硬度检测分析和摩擦磨损试验。试验结果表明:采取定光斑方式,激光头到工件表面扫描区域中心点距离375 mm(离焦量为0),工件倾斜22°,激光头倾斜18°,温度1350 ℃,扫描速度9 mm/s,单道扫描后表面平整性最好。表面激光淬火硬化层为750～1000 μm,最浅处为443.1 μm,硬化区组织为极细小马氏体组织,硬度达600～700 HV0.2,是基体硬度的2倍左右, 约为渗碳+淬火态硬度的1.3倍,且相变硬化区耐磨性能明显提高。     

选区激光熔化316L不锈钢的各向组织与性能

对采用选区激光熔化(SLM)制备的316L不锈钢增材制造试样进行了横向、纵向力学性能与微观组织分析。结果表明,增材制造SLM试件亚结构组织由尺寸为0.4 μm左右的胞状组织所构成,组织之间无明显的成分偏析,纵向与横向拉伸强度分别达到808和713 MPa,在经过1050 ℃热处理后,原组织中部分胞状组织消失,纵向及横向强度分别下降到673 MPa及579 MPa,增材制造试样相对传统热轧试样(550 MPa)具有明显的强度优势。SLM试样组织中存在未熔合缺陷,缺陷几何形状的方向性对其在拉应力作用下连接成裂纹有显著影响。热处理后缺陷长度方向与拉伸应力平行的纵向试样伸长率达到47.5%,横向试样伸长率为20%,伸长率指标均显著低于热轧316L钢试样,未熔合缺陷是导致3D打印试件塑性指标降低的主要因素之一。